FSMA Gap Analysis for Wolf ButterBack: Strengthening the Food Safety Plan for U.S. Market Compliance

Dr Faour-Klingbeil was engaged by Wolf ButterBack KG, a leading bakery manufacturer based in Fürth, Germany, to conduct a comprehensive gap analysis in support of their alignment with U.S. FDA requirements under 21 CFR Part 117, the FSMA Preventive Controls for Human Food rule. The engagement was structured around an on-site audit day, during which DFK assessed the facility’s existing food safety programme against the regulatory requirements of a compliant Food Safety Plan, including hazard analysis, preventive controls, monitoring procedures, corrective actions, verification, recall plan and recordkeeping. Following the audit, DFK conducted a thorough review of the facility’s documentation, examining food safety plans, including their GMPs, sanitation, process, supplier and allergen preventive controls. The engagement concluded with the issuance of a detailed written report presenting areas for improvement, each accompanied by legal reference and the targeted, practical recommendations and solutions to support the facility’s path to full compliance. The report served as a structured roadmap for Wolf ButterBack’s quality team to prioritise and implement the necessary corrective actions. This project reflects DFK’s commitment to supporting food manufacturers in meeting U.S. regulatory requirements and bridging the gap between EU and private food safety standards and the specific demands of the FDA’s FSMA framework for export-ready operations. Interested in a FSMA compliance gap analysis for your facility? Contact DFK →
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Which Facility Must Register With The FDA?

I often get questions on FDA registration from both startups and established companies. For example, Does our third-party warehouse need to register with FDA? If it holds food for US consumption, most likely, yes.First, what does the law state? FSMA requires that domestic and foreign facilities that manufacture, process, pack, or hold food for human or animal consumption in the U.S. must register with the FDA. So, a third-party warehouse used exclusively for storing your finished products is still a food holding facility. That brings it within FDA’s registration requirement, regardless of whether it handles products from one company or many. Almost all warehouses that handle food meet at least the “hold” threshold under FSMA, which means they are: 🔸Subject to FDA registration 🔸Expected to have applicable food safety controls in place This applies to domestic and foreign facilities alike. If the facility packs or holds food after the last foreign manufacturer or processor, the foreign packer or holder must also register. In multi-facility chains, more than one site may need registration. Exemptions apply to retail food establishments (restaurants/groceries) and farms holding their own produce are typically exempt. Pure carriers (trucks in transit) are generally not considered facilities, but the warehouses they transfer to are. ❗️NOTE: FDA registration is free See below details on which facility types must register, including scenarios involving multiple foreign facilities. If you have questions about what FDA registration means for your facility, which regulations apply to your operation, or how to design compliant food labels and build a compliant HACCP and Food Safety Plan for the US and EU market, DFK Safe Food Environment provides regulatory consulting, FSPCA training, and FSMA compliance support for domestic and international food businesses.
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51% of DG SANTE Agri-Food Controls in 2026 Target Third Countries: Inside the European Commission’s Audit Programme

The European Commission’s 2026 Health and Food Audits and Analysis Programme sends an important signal to global agri-food exporters. The message is clear:EU import controls are entering a new phase of intensified scrutiny. In response to rising concerns around food safety, regulatory alignment, and the integrity of third-country control systems, the EU is significantly scaling up audits of non-EU countries. The focus areas for 2026 include: 🔸 Pesticide residues🔸 Pharmacologically active substances in animal products🔸 Contaminants and mycotoxins🔸 Food contact materials (including recycled plastics)🔸 Microbiological risks🔸 Animal health and welfare standards The Commission has committed to a 50% increase in audits of non-EU countries between 2025–2027. In 2026 alone, 51% of agri-food controls will target non-EU countries, compared to 33% in 2025. For exporters to the EU market, this marks a structural recalibration of import scrutiny. The emphasis is no longer limited to product-level compliance, it extends to the robustness of official control systems in exporting countries. In times of geopolitical instability and economic uncertainty, regulatory certainty becomes even more critical. The EU is reinforcing its food safety perimeter. If your business exports to the European Union, 2026 will require: 🔸 Robust residue monitoring aligned with EU MRLs🔸 Strong and defensible official certification systems🔸 Full traceability across the supply chain🔸 A documented and demonstrable compliance culture🔸 Preparedness for on-site Commission audits Preparedness is not optional. It is strategic for market growth and business expansion. Below is the list of sectors falling under heightened European Commission scrutiny in 2026, together with the planned audits for non-EU countries. dfk DFK Safe Food Environment · Regulatory Services EU Food SafetyIncreased Audits 2026 Food categories under highest scrutiny in third-country controls, verified from the European Commission DG SANTE Health and Food Audits and Analysis Programme 2026 159 Total Controls 51% Non-EU Focus, up from 33% 150 Audits Planned ~50% Increase in non-EU audit share 2025-27 Food Categories Ranked by Planned Audit Intensity, Third Countries # Food Category and Scope Audits Relative Intensity Priority 1 Fish, Fishery Products and Fish Oil China, Chile, Oman, Panama, Türkiye, Uruguay; plus 7 desk-based audits (Papua New Guinea, Senegal, Cabo Verde, Solomon Islands, Taiwan, Nigeria, Malaysia) 13audits High 2 Residues of Pharmacologically Active Substances, Food of Animal Origin Tunisia, Panama, Bosnia and Herzegovina, Cambodia, Republic of Korea, Bangladesh, Uruguay, Türkiye, Moldova, plus 1 TBD; desk-based assessment of 30 non-EU countries 10audits High 3 Plants and Plant Products, Phytosanitary Controls Uganda, Costa Rica, China, Japan (Bonsai), Peru, Thailand, plus 1 TBD 7audits High 4 Pesticide Residues, Food of Plant Origin Kenya, Thailand, Sri Lanka, Bangladesh, Madagascar 5audits High 5 Food Contact Materials, Recycled Plastics United Kingdom, India, Türkiye, China; first coordinated audit programme on this topic launched in 2026 4audits New Topic 6 Meat and Meat Products, Beef and Poultry Brazil (beef), Argentina (poultry and wild hare), United Kingdom (beef), Uruguay (beef) 4audits Medium 7 Animal Health, Poultry Meat and Eggs China, Thailand, United States 3audits Medium 8 Live Bivalve Molluscs Japan, Vietnam 2audits Medium 9 Microbiological Safety, Food of Non-Animal Origin Serbia, Türkiye 2audits Medium 10 Contaminants, Food of Non-Animal Origin United States; Türkiye (product-specific details per Annex 4 country audit descriptions: aflatoxin in peanuts; mycotoxins in pistachios and dried figs) 2audits Medium Primary Risk Concerns Driving the 2026 Audit Programme Pesticide Residues (MRL Compliance) Veterinary Drug Residues Mycotoxins and Aflatoxins Microbiological Safety Food Contact Material Migration Animal Disease Certification Chemical Contaminants (incl. heavy metals, where relevant) Antimicrobial Resistance (AMR) Countries Facing Multiple Audit Topics in 2026 Türkiye Vet. drug residues, pesticides and contaminants Fishery product production controls Food contact materials (recycled plastic) Mycotoxins in pistachios and dried figs Microbiological safety (FNAO) Food irradiation facilities China Poultry meat and eggs, animal health Fish oil for human consumption Food contact materials (recycled plastic) Plant and plant products export controls Uruguay Fishery products Beef production controls Vet. drug residues and contaminants Bangladesh Pesticide residues, food of plant origin Vet. drug residues and contaminants Panama Fish oil for human consumption Vet. drug residues and contaminants Thailand Poultry meat and eggs, animal health Pesticide residues, food of plant origin Plant and plant products export controls New Audit Topics Launched in 2026 Fish Oil: first coordinated audit programme on this topic, covering China, Chile, Oman, Panama; EU Member States France and Germany, targeting products for human consumption. Food Contact Materials with Recycled Plastics: first coordinated audit programme on this topic in EU (Netherlands, Poland) and third countries (UK, India, Türkiye, China), addressing chemical migration risks from recycled packaging. How Audit Outcomes Affect Market Access A negative Commission audit outcome in a third country can trigger trade-restrictive measures including enhanced border checks or import suspension. Audits verify the competent authority’s official control system, not just individual product lots. Results are published on the DG SANTE audit portal and inform EU import policy decisions. Source: EC DG SANTE · Health and Food Audits and Analysis Programme 2026 · EW-01-25-098-EN-N dfk Safe Food Environment
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When Supplier Controls Matter More Than Your Own CCPs

A single ingredient , pre-cooked pasta, caused 7 deaths, 28 illnesses, 27 hospitalizations and brought 6+ brands into recall. This multistate Listeria monocytogenes outbreak was linked to prepared, ready-to-eat pasta meals. We are not here to speculate about failure or assign blame. But we should reflect. Irrespective of this specific case, where the exact root cause and system robustness are not fully clear, such incidents remind us of something critical: It is time for food safety to move beyond a purely HACCP-centered mindset. HACCP asks: That logic is vital, indispensable. But it is not sufficient. When conducting risk assessments and determining management strategies, food businesses must go beyond labeling controls as CCPs or PRPs. We need a broader, risk-based Food Safety Plan mindset. In cases like this, pre-cooked, hydrated components used in RTE foods inherently require elevated scrutiny not because something necessarily failed, but because the risk profile demands it. A broader system means: • Strong supply-chain preventive controls for high-risk ingredients.HACCP often treats supplier controls as PRPs. A Food Safety Plan treats high-risk incoming ingredients as Supply Chain Preventive Controls, applying CCP-equivalent rigor. • Sanitation Preventive Controls when the hazard is environmentalWhen environmental contamination is a reasonably foreseeable hazard, sanitation is no longer “just a PRP”, it becomes a managed preventive control. • Allergen Preventive Controls where cross-contact risk is significant.When severity is high, allergen management requires structured and robust preventive controls. • Verification beyond documentation.Does your supplier have validated preventive controls?Are you reviewing real performance data and environmental monitoring trends — not just Certificates of Analysis? • Environmental monitoring expectations at supplier level, where relevant. • Risk-based intensity of oversight proportional to severity. • and more…. Food Safety Plans change how we think. They shift us from diagram compliance to hazard-control strategy design. And that shift is not theoretical. It is necessary. If you manufacture or brand RTE foods, your strongest critical control may ALSO sit at your supplier’s site. I have prepared a very simplified illustration showing how HACCP and a Food Safety Plan approach may differ, both at the level of the pre-cooked pasta manufacturer and at the level of the brand owner using it in finished RTE products. Have a look at it here: If you have questions about what FDA registration means for your facility, which regulations apply to your operation, or how to design compliant food labels and build a compliant HACCP and Food Safety Plan for the US and EU market, DFK Safe Food Environment provides regulatory consulting, FSPCA training, and FSMA compliance support for domestic and international food businesses.
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EU Compliance Is Not FDA Compliance: What Ingredient Status Means for US Market Access

If raw materials aren’t fully FDA-compliant but EU compliant, can we still sell the product in the US ? This question comes up often with complex formulations. From an FDA perspective, the logic is simple. Pointing to approval in other jurisdictions, relying on a long history of use elsewhere, or assuming that a low use level or a so-called “minor” ingredient will be overlooked is not a good argument or approach to access the US market. These factors may feel reassuring, but they do not establish legal status under FDA rules. What does work is a disciplined regulatory approach by mapping each ingredient and sub-ingredient to its US regulatory status, verifying that the intended use levels and conditions of use are covered, and reformulating where no valid approval or GRAS pathway exists. I have prepared this illustration that summarizes the decision logic used to determine a substance’s regulatory and legal status, and shows where compliance ultimately leads to the need for food additive authorization. If you find it useful and choose to share it, attribution would be appreciated. If you have questions, feel free to reach out anytime. We support food businesses with food labeling compliance, risk assessment and management, and food system compliance with the FDA. If you have questions about what FDA registration means for your facility, which regulations apply to your operation, or how to design compliant food labels and build a compliant HACCP and Food Safety Plan for the US and EU market, DFK Safe Food Environment provides regulatory consulting, FSPCA training, and FSMA compliance support for domestic and international food businesses.
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Pre-FDA Inspection Compliance Audit at August Storck KG: Strengthening Food Safety Plan

DFK for Safe Food Environment was engaged by August Storck KG to conduct a pre-FDA inspection compliance audit at their chocolate manufacturing facility in Berlin, producing the Merci and Chouceur brands for the U.S. market. The two-day on-site audit, conducted in October 2025, assessed the facility’s Food Safety Plan (FSP) and supporting systems against the requirements of 21 CFR Part 117, the FSMA Preventive Controls for Human Food rule with specific focus on the regulatory expectations applicable a product category that receives particular scrutiny during FDA inspections. The audit covered the facility’s hazard analysis documentation, preventive controls framework, sanitation programmes, allergen management, environmental pathogen controls, GMP practices, and supplier verification activities. Following the site visit, a detailed written compliance report was issued, identifying gaps and providing targeted, regulatory-referenced recommendations across key areas including: Each finding was accompanied by specific corrective guidance, regulatory references, and practical examples to support the facility’s inspection readiness and the long-term defensibility of their food safety system. This engagement reflects DFK’s deep expertise in FDA regulatory requirements, supporting European exporters in proactively closing compliance gaps before an FDA inspection occurs. Is your facility export-ready for FDA? Contact DFK to discuss a pre-inspection compliance audit tailored to your product and process.
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BioCraft Achieves Key Milestone in cell-cultured animal food ingredients

DFK celebrates the collaboration with BioCraft and their achievements! they have been officially registered with Austrian authorities to handle ABP Category 3, marking a significant step forward in the production of cell-cultured animal food ingredients for pet food producers across the EU. Dr. Faour-Klingbeil has been consulted for supporting the BioCraft team to develop a robust HACCP plan tailored to the unique cell-cultured processes in pet food production. This has been an insightful journey, as HACCP in this innovative environment demands patience, adaptability, and a data-driven approach. Dr. Faour-Klingbeil takes great pride to have assisted BioCraft’s team in their dedication to ethical innovation and unwavering commitment to product safety.
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World Food Safety Day 2024

Prepare for the unexpected Happy World Food Safety Day.. In celebration of World Food Safety Day, themed “Food Safety: Prepare for the Unexpected,” and in our effort to engage consumers, Dr Faour-Klingbeil was joined be joined by Dr. Hussein Hassan, Associate Professor of Food Science and Technology and Director of Academic Compliance at the Lebanese American University, and Mr. Elie Bou Yazbeck, Food Science Expert in the Consumer Protection Directorate at the Ministry of Economy and Trade. A heartfelt thanks to the panelists for their presence and the valuable information they shared on consumers’ roles and awareness in food safety, with a particular focus on Lebanon. We discussed how consumers can effectively contribute to food safety, which plays a crucial role in preventing foodborne diseases and minimizing potential risks, and the current endeavors and coordinated activities between the educational institution and public sector. I hope this video will reach many individuals who are not yet aware of how to report their observations and connect with the official authorities. Consumers are urged to be proactive in reporting any issues related to unsafe practices or conditions that may put food at risk of contamination. For more detailed information, please refer to the video at the minute 50:15. اليوم العالمي لسلامة الأغذية: الاستعداد لما هو غير متوقع Posted by DFK for Safe Food Environment on Friday 7 June 2024
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USAID TRADE Project: Developing ToT Food Safety Training Curricula, and Training SMEs on Allergen maanagement, Food Safety Culture, US and EU Food Labeling for Export Readiness

As part of the Export Enhancement Program under the USAID TRADE project, in collaboration with the Food Export Council (FEC), DFK has been dedicated to supporting SMEs and key stakeholders by enhancing their knowledge and capabilities. This initiative, which began in September 2022, continued through multiple training sessions held on: The objective of these sessions was to train and build the capacity of industry delegates and trainers on the FDA requirements under the FSMA preventive controls rule key and topics essential for international trade compliance and food safety, including: This effort continued through 2024 with the development of Trainer of Trainers (ToT) guidance documents, including: Through this project, DFK is empowering SMEs with the critical knowledge and skills needed to meet international standards, fostering safer food products and enhancing export capabilities.
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